r0-vein: Sustainable Copper Alternative Friction Enhancer

Family: Zero
Application: Friction materials

r0-vein is an innovative sustainable friction enhancer, developed by RIMSA, composed of iron oxides. Its unique morphology, with layered structures, mimics the secondary plateaus of brake pads, promoting the formation of a stable tribofilm. r0-vein offers an ecological alternative to copper, maintaining high performance and reducing environmental impact.


Benefits:

  • Sustainable alternative to copper
  • Improved friction control
  • Increased wear resistance
  • Promotes stable tribofilm formation
  • Reduces carbon footprint


Applications:

  • “Designed to replace non-ferrous metals in brake pads, specifically in low-met formulations.”

Frequently asked questions

What is r0-vein and what is its main tribological function?

r0-vein is a high-performance sustainable friction modifier, developed from upcycled layered iron oxides from an industrial by-product. Its main function is to act as a direct, high-performance substitute for copper, serving as a "prefabricated primary plateau" to enable the development of next-generation copper-free formulations.

How does r0-vein manage to replicate the function of copper in a friction material?

Copper's key tribological role is to act as a primary plateau (a stable contact point) that facilitates the formation of the transfer layer (tribofilm), also known as the secondary plateau. r0-vein is engineered with a lamellar structure that perfectly mimics this function. It provides stable sites on the pad's surface that promote the creation and anchoring of a robust tribofilm, which is essential for stable friction and low wear.

What performance advantages does r0-vein offer over traditional additives like sulfides?

In a direct comparison against a sulfide-based formulation, r0-vein demonstrates superior performance, offering a higher and more stable coefficient of friction at high temperatures and, crucially, significantly better wear resistance across the entire thermal range. This translates into greater pad durability and enhanced safety under demanding braking conditions.

Can r0-vein be combined with other friction modifiers?

Yes, and this is one of its greatest strengths. r0-vein exhibits a powerful synergistic effect when combined with additives like metal sulfides. This allows formulators to move beyond simple substitution, giving them the ability to create custom friction profiles by precisely balancing friction level, wear, and NVH properties to meet the most specific targets.

What is the added value of r0-vein from a sustainability perspective?

r0-vein is a flagship product of the circular economy. By upcycling an industrial by-product, it eliminates the environmental impact associated with copper mining and processing. It has an exceptionally low carbon footprint (GWP of 0.11 kg CO2e), making it an essential component for manufacturers aiming to comply with the strictest environmental regulations and the automotive industry's ambitious decarbonization goals.

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